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Filling Solutions

Showing all 27 results

  • 3030 Potting Machine

    3030 Potting Machine

    The 3030 Potting Machine is “the potting machine re-invented.” Its robust construction, advanced drive system, PLC control, and user-friendly color touchscreen, enable smooth operation at highly productive speeds. The 3030 can accommodate pots from 3” up to 11.75” in diameter depending on which of the three different potting modes are used; Single (up to 9.5″ diameter pots), Double (up to 5.5″ pots), or Alternate (up to 11.75″ pots).

  • Covering/Watering Unit

    Covering/Watering Unit

    The Covering/Watering Unit is a significant enhancement to any seeding line, designed to apply a uniform top coating of media and distribute water evenly across trays as they exit the seeder. This innovative unit is engineered to activate only when a tray is detected, ensuring efficient use of materials and reducing waste. The unit includes a vermiculite drum hopper, which features adjustable settings to precisely control the flow of media, catering to various seeding requirements.

    In addition to its covering capabilities, the unit boasts two laser-drilled water-bars that guarantee consistent water application across the trays, promoting optimal seed germination conditions. The design of these water bars ensures that each tray receives an even distribution of water, essential for uniform seedling growth.

    This unit seamlessly integrates into existing seeding lines and is controlled via touch screen controls located on an Urbinati seeder, allowing for easy operation and adjustments. For operations requiring more extensive water distribution, additional water bars can be added to the system.

    By incorporating the Covering/Watering Unit into your seeding line, you not only enhance the efficiency and effectiveness of your seeding process but also contribute to higher yield and better quality seedlings through precise media and water application. This unit is an essential tool for any modern agricultural setup aiming to optimize their seeding operations.

  • Mayer Fertilizer Dispenser

    Fertilizer Dispenser

    Mounted over a potting machine, the Mayer Fertilizer Dispenser offers a simple and effective solution for consistently dispensing fertilizer into each pot. This innovative accessory ensures that each dose of fertilizer is dropped directly into the center of the pot, significantly reducing fertilizer waste. By targeting the fertilizer application, it minimizes the amount of fertilizer required, leading to lower fertilizer costs and more sustainable practices.

    The Mayer Fertilizer Dispenser dispenses a metered dose into each pot, ensuring product consistency across your entire operation. This precise application helps maintain uniform nutrient distribution, promoting healthier and more robust plant growth. The dispenser’s efficient design means that growers can rely on it for consistent performance, reducing the need for manual intervention and oversight.

    As an essential accessory for your potting machine, the Mayer Fertilizer Dispenser seamlessly integrates into existing workflows, enhancing the overall efficiency of your potting process. Its user-friendly operation and reliable performance make it a valuable addition to any horticultural setup.

    Incorporating the Mayer Fertilizer Dispenser into your potting machine setup will help you achieve greater precision, reduce costs, and improve the consistency and quality of your plants. This accessory is a smart investment for growers looking to optimize their fertilization process and enhance their production capabilities.

  • IA3500 Potting Machine

    IA3500 Potting Machine

    The IA3500 Potting Machine is a state-of-the-art solution designed to enhance efficiency in horticultural operations. One of its key features is the ability for growers to pre-program settings for each specific pot size, significantly reducing the set-up time when changing between different pot sizes. This functionality ensures a seamless transition and boosts productivity.

    The IA3500 is compatible with round pots ranging from 8 cm in diameter, achieving a production rate of up to 4,500 pots per hour, to 25 cm in diameter, with a production rate of up to 2,500 pots per hour. Its electromechanical design ensures precise and reliable operation, while the fully automatic control soil feeding system maintains consistent soil levels in each pot, promoting uniform plant growth.

    In addition to its high efficiency, the IA3500 Potting Machine is an energy-saving device, helping growers reduce their operational costs. Its robust construction adheres to high safety standards, ensuring a safe working environment for operators. This machine’s advanced features and user-friendly design make it an indispensable tool for modern growers aiming to optimize their potting processes.

    By incorporating the IA3500 Potting Machine into your workflow, you can achieve greater efficiency, reduce labor costs, and enhance the overall quality of your horticultural production. This machine is a valuable investment for any operation seeking to improve productivity and operational excellence.

  • IM1800 Mobile Potting Machine

    IM1800 Mobile Potting Machine

    The IM1800 Mobile Potting Machine is an economical and versatile solution for filling individual containers ranging from 8″ to 16″ in diameter and up to 12.5″ tall. This machine is designed to optimize productivity, with production rates of 350-500 containers per hour, depending on the container size and the desired level of soil compaction. Its efficient design makes it an ideal choice for various horticultural operations.

    One of the standout features of the IM1800 is its ease of use. The height of the hopper and the drop-down side panel facilitate easy soil loading, minimizing the physical effort required from operators. This user-friendly design ensures smooth and efficient operation, reducing downtime and enhancing overall productivity.

    The mobility of the IM1800 Potting Machine adds to its versatility, allowing it to be easily moved to different locations as needed. This flexibility is particularly beneficial for operations that require frequent relocation or have limited space. The machine’s robust construction and reliable performance ensure long-lasting use and minimal maintenance.

    Offering a combination of mobility, versatility, and value, the IM1800 Mobile Potting Machine is a valuable addition to any horticultural setup. It provides an efficient and cost-effective solution for filling containers, helping growers to achieve higher productivity and streamline their potting processes.

  • IM2800 Mobile Potting Machine

    IM2800 Mobile Potting Machine

    The IM2800 Mobile Potting Machine is an economical solution for filling large containers from 6” to 20” in diameter, and up to 16” tall. Production rates range from 250-600 containers per hour depending upon the size of the container and the level of compaction desired. The height of the larger capacity hopper allows for easy soil loading. The adjustable speed soil delivery system can deliver up to 12.5 yards per hour. A vibrating table allows for consistent filling and compaction. Comes standard with a single and double chute attachment. Double chute allows for 2 containers to be filled simultaneously. The soil return system uses an electronically controlled, adjustable speed belt to return the soil to the main hopper. The IM2800 Mobile Potting Machine offers mobility, versatility, and value in a user-friendly package.

  • KV-XL Filler

    KV-XL Filler

    The KV-XL Filler is the new standard for versatility and reliability in the industry. The design of this filler places the soil hopper directly over the filling belt ensuring even side-to-side container filling in a wide format and minimizes floor space usage. Direct drive gearboxes, inverter duty motors, sealed bearings, and heavy-duty galvanized & powder-coated steel construction provide for years of low maintenance operation.

    Superior soil return capacity is achieved by using a large powered roller out-feed area, three belt conveyors, and a short, level auger at the top, that moves the soil sideways back into the supply hopper. Easy-to-use crank adjustments enable quick changeovers from one container to the next. Capable of filling any style container up 22” wide and 17-1/2” high.

  • KV-XM Tray and Pot Filler

    KV-XM Tray and Pot Filler

    The KV-XM Tray and Pot Filler is equipped with a 31.5″-wide, heavy-duty, double galvanized elevator chain, this filler can deliver up to a .5 yard of soil per minute. The KV-XM allows you to quickly and uniformly fill trays and pots up to 17.75″ in height. Soil density and compaction are precisely controlled by a longitudinal rotor drop system made up of 4 blades, along with a powered roller, leveling auger, and finishing brush. All are quickly and easily adjusted with crank handles. TheKV-XM Tray and Pot Filler utilizes powered outfeed rollers along with a lower conveyor belt to efficiently return excess soil back into circulation. These features, combined with the high production rates and the reduced maintenance requirements, make this machine a guarantee in terms of optimization of time and resources.

  • RC65 Plug Tray Filler

    RC65 Plug Tray Filler

    The RC65 Plug Tray Filler provides the highest level of fill and compaction uniformity needed for filling plug trays. The RC65 Plug Tray Filler is our lower-cost alternative plug tray filler. Still loaded with high-end features, including a hopper soil conveyor, double soil chain elevator, and excellent compaction features, the RC65 packs real filling power for the price. Capable of filling up to 800 plug trays per hour, and containers up to 7.75” tall, this machine is useful all season long. Standard features include built-in line integration, extra capacity soil return, and variable speed belt control.

  • Rice Hull Topper

    Rice Hull Topper

    The Rice Hull Topper provides consistent topping of rice hulls to planted pots and trays, enhancing efficiency and quality while reducing labor. It accommodates a wide range of pot and tray sizes and features a generous 2-yard hopper. Integration into any system with conveyor belts is simple, and the frequency control allows precise speed adjustments for accurate topping.

    This versatile machine can be configured to work in either direction, providing flexibility for various setup requirements. Equipped with wheels, the Rice Hull Topper is easy to move, facilitating seamless transitions between different working areas. By incorporating the Rice Hull Topper into your operations, you can streamline your processes, improve the uniformity of your plantings, and save on labor costs, making it a valuable addition to any horticultural setup.

  • RM-2120 Bark Topper

    RM-2120 Bark Topper

    Topping your pots with bark or other materials helps to reduce the growth of moss and weeds; which gives you better-quality plants. An automation solution like the Mayer RM-2120 Bark Topper will also help save you time and money.

    The Mayer Bark Topper uses parallel belts to rotate the pots as they advance through the machine, resulting in an even distribution of materials in each pot. An additional vibrating unit pushes any excess material back into the hopper to be re-used and any persistent residue is removed by two spring-loaded scrapers. The frequency-controlled motors can be continuously adjusted as needed to adapt to various pot sizes.

    This machine can be configured for incoming pots on either the left or right side and can be used in conjunction with potting machines.

  • RN-12 Plug Tray Filler

    RN-12 Plug Tray Filler

    Unmatched uniformity describes the results produced by this unique plug tray filler. Specially designed linear agitators ensure consistent filling from end to end and side to side. Efficient and versatile, this filler is easy and fast to adjust with just 2 handles. The RN-12 Plug Tray Filler is equipped with an innovative system to adjust and achieve the desired level of soil compaction. With the capabilities of filling up to 800 trays per hour and containers up to 8.5” tall, this machine is productive all season long. Standard features include built-in line integration, extra capacity soil return, variable speed soil supply, and variable speed belt control.

  • RP Template Filler

    RP Template Filler

    The RP Template Filler is an ideal solution for filling round or square pots, whether placed in shuttle trays or marketing trays. It also accommodates special containers like hydroponic pot trays or single ornamental pots and baskets for the plant and flower market.

  • Soil Covering Unit

    Soil Covering Unit

    The Soil Covering Unit is an advanced solution designed to apply soil, sand, and other media to the tops of flats and pots. Mounted atop a 2.3-meter powered conveyor, it features variable speed controls to ensure precise application. This precision is further enhanced by a lift gate and the hopper’s variable speed grip belt conveyor, which together regulate the flow of media for customized coverage.

    This unit significantly boosts efficiency by providing consistent and even distribution of covering material. This not only improves the overall quality of the planting process but also ensures that each pot and flat receives the optimal amount of media. Such consistency is crucial for promoting uniform plant growth and health.

    Ideal for large-scale operations, the Soil Covering Unit streamlines workflow, making the entire process more efficient and less labor-intensive. By reducing the need for manual labor, it allows staff to focus on other critical tasks, thereby enhancing overall productivity. Its robust design and reliable performance make it a valuable addition to any horticultural setup, ensuring that growers can achieve high-quality results with minimal effort. The Soil Covering Unit is an essential tool for modern growers aiming to optimize their planting processes and improve operational efficiency.

  • The Nursery Potter

    The Nursery Potter

    Simply put, the Nursery Potter was designed to make never-ending potting machine maintenance obsolete! We’ve eliminated all chains and sprockets! This “all-belt-conveyor” potter is designed for highly efficient potting providing unmatched reliability, year after year. With heavy-duty motors and gearboxes, the potter has the power and torque to handle virtually any soil mix. Its two-cubic-yard galvanized steel hopper provides for longer life and less maintenance. And it’s all belt operation guarantees potting production won’t be hindered by difficult soil that tends to rapidly deteriorate chains and augers.

  • Topping Machine

    Topping Machine

    The Topping Machine is suitable for processing soil and other topping materials. The machine accommodates both round and square pots and is available in both a left- and right-hand version. Two fixed wheels along with two swivel wheels allow the machine to be moved easily and quickly. The machine can be simply integrated into any system with conveyor belts, and the frequency control makes it easy to accurately set the speed of the machine. Another unique feature of the machine is that the toppings are distributed across the pot using two scraping pins. A spring leveler, that is adjustable in height, is positioned above the pots to skim off the excess topping material, which is then returned to the storage bin.

  • TP-2400 Pot Topper

    TP-2400 Pot Topper

    The TP-2800 and TP-2400 Pot Topper machines are essential for completing the transplant cycle of young seedlings. These machines automatically and uniformly cover the collar of potted plants with soil, bark, miscanthus, rice husk, or similar materials, ensuring consistent and efficient operations.

  • TM-1010F Potting Machine

    TM-1010F Potting Machine

    The Mayer TM-1010F Potting Machine is a high-performance machine with great flexibility. It can consistently fill pots accurately while drilling perfect centred holes to allow for perfect planting conditions. The TM-1010F sets the horticulture industry standard in both technology and performance.

  • TM-1018 Potting Machine

    TM-1018 Potting Machine

    The Mayer TM-1018 Potting Machine is designed for fast and convenient filling of extra-large containers up to 106 gallons (400 liters). This machine features a twin-filling layout, allowing for exceptional speed and efficiency. Each of the two independent filling stations is equipped with a turntable and pedal switches, ensuring seamless operation and enhanced productivity.

    The dual-station design allows two operators to work simultaneously, significantly reducing the time needed for potting large containers. The turntables ensure smooth and consistent filling, while the pedal switches offer easy, hands-free control, making the potting process more ergonomic and less physically demanding.

    The Mayer TM-1018 is built with durability and reliability in mind, ensuring it can handle the rigors of high-volume horticultural operations. Its robust construction and advanced engineering make it an indispensable tool for nurseries and greenhouses that require efficient handling of large containers.

    By integrating the Mayer TM-1018 Potting Machine into your workflow, you can streamline your potting operations, reduce labor costs, and improve overall efficiency. This machine represents a significant advancement in horticultural technology, providing growers with the tools they need to meet the demands of modern agriculture.

  • TM-1610 Potting Machine

    TM-1610 Potting Machine

    The Mayer TM-1610 Potting Machine is a versatile and compact solution designed to meet a wide range of potting needs. Its flexibility ensures that it can handle various pot sizes and types, making it an ideal choice for diverse horticultural operations. This potting machine is engineered for user-friendly operation, allowing operators to quickly and easily set up and adjust the machine to suit their specific requirements.

    One of the key advantages of the TM-1610 is its efficiency. By streamlining the potting process, this machine maximizes productivity, enabling growers to pot a large number of plants in a shorter amount of time. This efficiency not only saves valuable time but also reduces labor costs, making it a cost-effective addition to any nursery or greenhouse.

    The compact design of the TM-1610 ensures that it can fit into smaller spaces without sacrificing performance. Despite its size, it offers robust functionality and reliable operation, ensuring consistent results with every use. The Mayer TM-1610 Potting Machine is a practical and efficient tool for modern growers seeking to enhance their potting processes.

    Incorporating the Mayer TM-1610 into your workflow allows you to achieve high productivity with minimal effort, making it an essential piece of equipment for any horticultural operation aiming for efficiency and flexibility.

  • Mayer TM-1810 Potting Machine

    TM-1810 Potting Machine

    If you are looking for a potting machine that offers simple and efficient operation, the Mayer TM-1810 Potting Machine is the perfect choice. This machine is designed to streamline the potting process, ensuring that you can achieve high productivity with minimal effort. The TM-1810 features separate drives for the turntable and soil conveyor, which simplifies both operation and maintenance.

    The separate drives allow for precise control over the potting process, ensuring consistent soil filling and pot handling. This design not only enhances the machine’s efficiency but also reduces wear and tear, leading to longer operational life and less frequent maintenance. The user-friendly controls make it easy to adjust settings to suit different pot sizes and soil types, providing versatility to meet various horticultural needs.

    One of the standout features of the TM-1810 is its ease of maintenance. With fewer integrated components and clear separation of functions, routine maintenance tasks can be performed quickly and efficiently, minimizing downtime and keeping the machine running smoothly.

    Incorporating the Mayer TM-1810 Potting Machine into your operations means benefiting from a reliable, efficient, and easy-to-use solution. This machine ensures that your potting process is streamlined, allowing you to focus on growing healthy, thriving plants. The TM-1810 is an essential tool for any horticultural operation looking to enhance efficiency and reduce operational complexity.

  • TM-2018 Filling Machine

    TM-2018 Filling Machine

    The Mayer TM-2018 Filling Machine is a fast, reliable, and efficient solution for filling round or square containers, as well as poly bags, without the need for a drilling system. This versatile potting machine excels in handling a variety of plants, making it ideal for potting root balls and bare-rooted plants such as roses, shrubs, and fruit trees.

    One of the standout features of the TM-2018 Filling Machine is its exceptional performance with tall trees. Its robust design and efficient filling mechanism ensure that even large and heavy containers are filled quickly and accurately, reducing labor costs and increasing productivity.

    The TM-2018’s adaptability to different container types and sizes makes it a valuable addition to any horticultural operation. Whether you’re dealing with standard pots, unique poly bags, or larger containers for mature trees, this machine handles them all with ease. Its precision filling capabilities ensure uniform soil distribution, promoting healthy root development and plant growth.

    By incorporating the Mayer TM-2018 Filling Machine into your workflow, you can streamline your potting operations, enhance efficiency, and improve the overall quality of your plants. This machine is an essential tool for modern growers looking to optimize their potting processes and achieve consistent, high-quality results.

  • TM-2020F Potting Machine

    TM-2020F Potting Machine

    The Mayer TM-2020F Potting Machine is specially designed for tree nurseries. In addition to an extremely robust and durable design, the TM 2020F; like all of our machines, is characterized by very smooth running and simple handling. The TM 2020F can accommodate both round pots from 12 to 40 cm, as well as square pots from 9 to 25 cm. The soil hopper has a capacity of up to 5000 liters and allows processing without tunneling.

  • TM-2400DR Potting Machine

    TM-2400DR Potting Machine

    The TM-2400DR Potting Machine by Mayer is compatible with a wide range of pot sizes and holds a maximum performance capability of 7,000 pots per hour.

  • TM-2400E Potting Machine

    TM-2400E Potting Machine

    The Mayer TM-2400E potting machine can reach peak speeds of 4000 pots per hour. With its innovative technology, the TM-2400E is coupled with ergonomic handling. The electronic frequency controls for the turntable and elevator ensure precise output control and are easy to operate via the control panel within the working area. Greater efficiency is also ensured by the new construction of the soil hopper, which prevents tunnel formation when conveying substrate and makes manual intervention unnecessary.

  • TM-2432 Potting Machine

    TM-2432 Potting Machine

    This is the newly redesigned Mayer TM-2432 Potting Machine. The new TM-2432 comes in 2 different configurations. The Mayer TM-2432 is available in a single (E Model) or double drill (D Model). Both models feature a lower working height and ergonomic 14-position carousel turn table. The E model is capable of filling up to 3000 pots per hour and the D Model is capable of filling up to 5550 pots per hour, depending on the pot size and the drill mode.

  • TM-2700 Potting Machine

    TM-2700 Potting Machine

    The Mayer TM-2700 Potting Machine is designed to be a robust high-performance potting machine with a production performance of up to 10,000 pots per hour.

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Product categories
  • Automation Solutions
    • Filling Solutions
      • Fillers
      • Potting Machines
      • Topping
    • Watering Tunnels
  • Irrigation Solutions
    • Irrigation