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Small Soil System

Designed for small to mid-size operations, this system blends peat moss, HydraFiber®, and additives at rates up to 25 cubic yards per hour. A bale shaver, HydraFiber Expander, and chemical hoppers efficiently process compressed materials and dispense micronutrients. An intuitive control system allows operators to adjust blend ratios with precision.
The control system allows operators to easily adjust the percentage of each component to create their desired mix. For example, a blend consisting of 60% peat moss and 40% HydraFiber, with the desired pounds per cubic yard of micronutrients. All bulk materials and micronutrients are thoroughly combined in the soil processor to ensure a consistent mix. After processing, the completed blend can be conveyed via an incline conveyor to feed a single potting machine (as shown) or distributed to multiple destinations through additional conveyors.

Whether it’s peat or pre-mix, the VBT Bale Shaver delivers consistent media texture and flow from the top of the bale to the bottom. The palletized bale is placed inside the machine, the doors are closed, then an elevator feeds the bale into the horizontal scraper that acts as a harrow to evenly extract the peat or pre-mix layer-by-layer. Improved processing maximizes compressed bale yield and moisture content consistency.

Layer-by-Layer Extraction – Horizontal scraper acts as a harrow, evenly extracting peat or pre-mix from top to bottom for consistent media texture and flow throughout the entire bale.

Maximized Bale Yield – Improved processing gets more usable material from each compressed bale while maintaining moisture content consistency.

Automatic Hopper Activation – Low-level sensor in the bulk material hopper turns the shaver on as needed, keeping your line fed without manual intervention.

Automatic or Dry Operation – Choose automatic water application during processing or run without water depending on your mix requirements.

Touchscreen Control Panel – Variable speed motors with precise control, all managed from an easy-to-use interface.

Enclosed, Low-Dust Design – Keeps dust contained for a cleaner work environment.

Space-Saving Footprint – Compact design saves up to 3″ in length and 1″ in width compared to previous models.

  • Max bale size: 55″ W × 52¾” D × 113″ H (up to 135 cubic feet)
  • Outside dimensions: 66″ W × 77″ D × 135″ H
  • Weight: 3,086 lbs
  • Dump chute height: 7’2″ standard (up to 9′ optional)
  • Electrical: 230 VAC, 60 Hz, single phase

Designed for growers with one to two planting lines. Compact footprint installs easily into existing mix lines. Processes up to 25 cubic yards of blended soil per hour. Returns compressed HydraFiber Ultra bales to their fibrous state and blends with base media. Tungsten carbide-coated shredder rollers ensure robust performance. Powered in-feed conveyor. Available in right- or left-hand versions. Can be fed directly from bale shaver or mix line.

High Throughput

Up to 25 cubic yards of processed blended soil per hour

Compact Footprint

Smaller unit designed for easy integration into existing mix lines

Durable Shredder Rollers

Tungsten carbide-coated for long-lasting performance

Flexible Feed Options

Can be fed directly from bale shaver or mix line

Powered In-Feed Conveyor

Automated material handling

Left or Right-Hand Versions

Configure to match your layout

Capacity: Up to 25 cu yd/hr
Dimensions: 15’3″L × 6’1″W × 7’4″H
Power: 230 VAC 3-phase

Options:

  • Low-level indicators for infeed and outfeed hoppers
  • Universal Soil Conditioner for flat-filling machines
  • Vacuum Lift Assembly

Precisely dispense chemical amendments like lime and wetting agents into your soil blending line. Compact stainless-steel hopper features a variable-speed belt that meters material beneath an adjustable gate, then distributes it via dispersion fan to break apart clumps for even coverage.

Flow sensors and load cells track material dispensed while low-level alarms minimize supervision and prevent material runout. Designed for seamless integration into automated soil delivery systems.

  • Stainless-steel construction for chemical resistance and durability
  • Variable-speed belt for precise metering control
  • Adjustable gate for output rate control
  • Dispersion fan breaks clumps and distributes material evenly
  • Flow sensors track material dispensed
  • Low-level alarms alert when hopper nears empty
  • Compact footprint: 3’3″ L x 2’6″ W x 2’9″ H

Standard:

  • Volume: 2.5 ft³ (71L)
  • Height: 2’9″ (838mm)

With Extensions:

  • Volume: 8.75 ft³ (247L)
  • Height: 4’5″ (1346mm)Options
  • 20-inch sidewall extensions (increases volume to 8.75 ft³)
  • Alternate gearbox configurations
  • Load cells for precision output tracking

Increase throughput and ensure consistent growing mixes with our auger-driven soil processors. Blends and conditions peat, coir, bark, and premix substrates into uniform, ready-to-use media. Integrated water bar with solenoid valve automates moisture adjustment, reducing manual labor. Mixer bar delivers even particle distribution for optimal water retention and aeration.

  • Auger mixing system for consistent, uniform substrate blending
  • Integrated water bar with solenoid valve for automated moisture adjustment
  • Stainless steel hardware for corrosion resistance
  • Adjustable-height frame with leveling feet
  • Seamless integration and control into automated soil delivery systems

Electrical: 230/460V 3 Phase

Sizes:

  • 36 YD Soil Processor
  • 60 YD Soil Processor
  • 100 YD Soil Processor

Modular galvanized steel construction in 18" and 24" widths for superior strength. Powder-coated heavy-duty steel legs provide stability and adjustability. Easily modify existing conveyors by adding or removing prefabricated sections. The 18" model (slide rail bed) handles up to 36 yd³/hr; 24" model (roller bed) handles higher volumes with low-profile troughing for tight spaces. Adjustable belt speeds from 200–400'/min. Available in 10' to 70'+ lengths. Custom-built to your facility layout.

Modular Design

Add or remove prefabricated sections as needed

Galvanized Steel Construction

Superior strength and durability

Heavy-Duty Legs

Powder-coated steel tubing for stability and adjustability

Adjustable Belt Speed

200–400'/min destination speeds

Variable Lengths

10' to 70'+ available

Rubber Lagged Head Pulleys

Greater belt grip

Direct Drive Gearboxes

Reliable power transmission

Telescoping Belt Take-Ups

Easy tensioning with heavy-duty bearings

Custom-Built

Designed to suit your facility layout

18″ Conveyor

  • Throughput: Up to 36 yd³/hr
  • Bed Design: Slide rail
  • Belt Speed: 200–400’/min
  • Length: 10’–70’+
  • Power: 230 VAC 3-phase (1-phase controls available)

24″ Conveyor

  • Throughput: Greater than 36 yd³/hr
  • Bed Design: Roller bed
  • Frame Height: 8″ rigid
  • Troughing: Low-profile for tight locations
  • Belt Speed: 200–400’/min
  • Length: 10’–70’+
  • Power: 230 VAC 3-phase (1-phase controls available)

Options:

  • Grip belt
  • Heavy-duty gearbox
  • Dust covers and pans
  • Water bars
  • Reversing
  • 1-phase controls

Two Width Options: 18″ (slide rail) and 24″ (roller bed)

Custom Solutions for your Operations

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